Examples of potential opportunities:
Symptoms indicating opportunities:
- Reduced production capacity (due to transport equipment)
- Downtime of main equipment (due to transport equipment)
- Issues with raw material quality
- Excess spillage and dust generation
- High inbound and outbound handling costs
- Permanent manpower at conveyor and chutes
- Inefficient metal separation
- Excess wear on chutes and duct work
- Dispatch restrictions or demurrage charges
- Extreme seasonal conditions (e.g. rainy season, freezing season, ... )
Reduced production capacity from transport equipment:
Examples: Reduced grinding capacity due to conveyors, chute blockages, unexpected break down, high bucket elevator Amp’s or air-slides restrictions.
Downtime of main equipment due to transport equipment:
Example: Frequent mill stoppages due to unexpected belt conveyor break-down’s.
Issues with raw material quality:
Example: High lime-saturation (LS) fluctuations due to insufficient blending / mixing in the process chain or bin extraction issues.
Spillage and dust generation:
Examples: High cleaning costs, compliance with environmental regulations, ease of permits, work attraction, safety, public visibility, ...
High inbound and outbound handling costs:
Example: Manpower required to unload / transport material or involving heavy equipment with re-handling.
Permanent manpower at conveyor chutes:
Example: Manpower requirement at chutes to keep production alive e.g. with wet and sticky materials.
Inefficient metal separation:
Examples: Reduced mill capacity, excess mill roller wear and damages, vibrations and possible gear-box failures
Excess wear on chutes and duct work:
Example: Frequent patch-work on chutes and duct works
Dispatch restrictions or demurrage charges:
Example: Waiting times for (customer’s) truck’s to receive purchased products or waiting time to unload raw materials causing costly demurrage charges.
Extreme Seasonal Conditions:
Example: Conveyor chute blockages during cold winter or rainy monsoon season hampering production and requiring extra manpower and efforts.